Showing posts with label router. Show all posts
Showing posts with label router. Show all posts

Zen Toolworks CNC Carving Machine DIY Kit 12x12 Review

Zen Toolworks CNC Carving Machine DIY Kit 12x12
Average Reviews:

(More customer reviews)
First off, the instructions for putting this together are online and it has a lot of pictures and a few videos. There are no printed instructions in the box, but I didn't mind this because the online stuff is very good at showing all the steps. It's just something I thought some people might want to know up front.
This kit comes with all of the mechanical parts and 3 stepper motors. It does not come with any cutting/carving tool or driver/controller boards for the steppers. Zen Toolworks sells a very nice spindle motor and bracket kit separately for $69.99 Spindle Motor for Zen Toolworks CNC Machine Kit, with Tool Holders. I have that kit and in my opinion it's a perfect fit for this machine. Stepper motor driver boards are available from a number of places, or you can build your own from instruction available online also.
I was able to put this machine together in about 4 hours. You only need basic hand tools and a small vice (for pressing the bearings into place). It's very sturdy and the motion is precise.
Also, Zen Toolworks support via emails is quick, and online in the google group everyone is very helpful.

Click Here to see more reviews about: Zen Toolworks CNC Carving Machine DIY Kit 12x12


NOT INCLUDED: This is just the CNC machine with motors. You will need a 3 Axis Stepper Motor Driver to manage each motor, a spindle/cutter(a Dremel would work) and a DC power supply for the driver. You will also need a computer with a standard printer port and CNC software. You will also need a way to mount and secure the spindle tightly to the Z-axis plage on the machine. We offer a Spindle Kit complete with a mounting frame for this machine. We also offer a 3 Axis Stepper Motor Driver that we use with our CNC system.

You can see some video demos of this machine in action. Just go to youtube and search for "Zen Toolworks CNC"

You are looking at a DIY kit of a CNC carving machine. Now you can build your very own CNC carving machine to do relief carving, letter cutting, inlay and all other interesting features to enhance your woodworking, PCB or other projects.

The body of the machine is constructed with high density PVC boards. Steel guid rod, linear bearing and stainless steel lead screws are used to construct the moving parts. The anti-backlash brass nut design will virtually eliminate all backlashes. New Nema 23 motors(2 phases, 1.3A, 3.6V, 6 leads) for all three axis are also included. The install is very easy, if you have a bench vise and a power screw driver, that will really help. Install instruction CD is included in the package. Assembling the CNC is very fun and only takes around 3-4 hours to complete. You will be amazed by what can be achieved by this machine. Finally, you can build and own your very own CNC machine for a price that's within your budget!

When you purchase, you will be invited to join our member-only discussion forum. This is a good place to get support and learn from other CNC users and share your own knowledge.


Buy NowGet 14% OFF

Click here for more information about Zen Toolworks CNC Carving Machine DIY Kit 12x12

Read More...

Spindle Motor for Zen Toolworks CNC Machine Kit, with Tool Holders Review

Spindle Motor for Zen Toolworks CNC Machine Kit, with Tool Holders
Average Reviews:

(More customer reviews)
This motor is very quiet, as advertised, but at 7000 RPM it is slower than may be expected
I picked up a black and decker rotary tool for 25$ and its lowest setting was approximately 12000 RPM while also being quite quiet (the higher settings would cause the bit to get hot quickly, scorch the wood and get quite noisy).
Also keep in mind that this motor does not include a power supply, one more thing you'll have to buy separately. Though these can be picked up for cheap, I was using a replacement printer power supply.
This spindle package is nice because it comes with mounts, hardware and a bit was thrown in with mine, however a power supply would have been nice.

Click Here to see more reviews about: Spindle Motor for Zen Toolworks CNC Machine Kit, with Tool Holders

This motor with precision Jacobs chuck can accept 0.3 - 4mm drill bits or end mills. The speed can be adjusted from 5000 rpm (24v) to 8500 rpm (36v). The optimum operation input voltage is between 26 - 36Volt DC. The brushes can be replaced, and one set of extra brush is included in the package. It also come with the holding frames that you can easily put onto your CNC machine, hardware packet is also included.The best of this motor is that it is super quiet during operation, even less noise than the stepper motors make. Pictures below show the spindle working on a block of aluminum.All following items will be included in the package: * One DC spindle motor with Jacobs chuck * Chuck key * One set of replacement brush * Motor holding frames (4 pcs) * Hardware packet (screws, washers and etc)

Buy Now

Click here for more information about Spindle Motor for Zen Toolworks CNC Machine Kit, with Tool Holders

Read More...

Zen Toolworks CNC Carving Machine DIY Kit 7x7 Review

Zen Toolworks CNC Carving Machine DIY Kit 7x7
Average Reviews:

(More customer reviews)
Zen Toolworks DIY CNC Machine Review:
Short reviews are great but I decided that mine should be a bit longer and in depth so anyone who reads it will have a better idea of what exactly a Zen Toolwork CNC Kit is. In short It is a GREAT item. If you want a short review see below.
Short Review: A Must have. One of the Best Investments I have ever made as far as tools go. Buy it!!!
Long Review:
A MUST HAVE for anyone who wants to get started with CNC with an excellent well made precise and affordable machine. If you want to design prototypes, carve foam, plastic metal or wood (this machine is perfect for doing wood engraving as it has a fantastic detail level even when down to extremely small designs with the right bits) or even if you just want to make small custom and/or precision parts on occasion for models or RC vehicles; or perhaps just do a little custom engraving once in a while this machine is more then able to handle the task without emptying your wallet. And it's a Kit! So you get to have a great time building it!
Arrival: From the time it shipped to the time it was at my door was 2 days. I live in NJ and the CNC kit came from CA so that was very fast shipping!!!
Upon opening the box I found everything very well packed, very tight and secure. I did a parts count and everything is where it should be with a few extra screws, bolts and washers.
Parts:
The material that makes up the body of the machine is very strong. Much stronger then I would have initially though. The box must have weighted in at over 40 pounds, as the body material is very heavy and sturdy. Anything that was not made of the gray body material (such as the driver screws or the rails) was steel or stainless steel.
Quality: All parts except the motors are brand new. However in the description it does say that the motors are used. Considering that the Stepper motors are probably the most expensive part of a CNC machine this is where the real savings are as the motors while used are very well made and appear to have a lot of life left in them. I don't think I will be burning out any of these 3 motors any time soon. So everything came as described or better. For the price paid the quality can not be beat and surpasses what most people would expect for a CNC machine priced well under $1200 even under $300 as Amazon has them listed at an absurdly low $299.95. As far as CNC machines go less then $300 is near free when you compare it to others of the same size. This machines ability appears to on par and in many cases better then the "cheap" desktop models others are selling for $1100 on up. After building it and seeing what can be done I can say that this is one of the best deals out there for any type of CNC machine or tools. All moving parts have multiple ball bearings so nothing is dragging. Even after reading all the positive reviews I was still pleasantly surprised at the sturdy design and well made parts.
Ease of Assembly: All you really need is a cheap Walmart $1 Hex Key set, a small vise, a Phillips screwdriver, a power screwdriver (saves a lot of time but not really needed) and some common sense. Total tool cost for what is needed to assemble this kit if you don't have any tools at all (everyone has screw drivers right?) would be less then $30 and that is with a cheap power driver or about $10 to $15 without the power driver. The tough part is getting the small side of the driving screws to fit the ball bearings as it is a tight fit and they need to be pressed into the bearing. I found it easiest to get the driving screws into the bearings first as I do not have a drill press handy (a cheap $40 one from Sears could do it) and then use a small vise to gently press the edges of the bearings into the body parts. If you have access to any kind of drill press this can be done really easy using the press to put the driving screw into the bearing after it is in the body. It took me about 4 ½ hours to assemble and I had to back up a few steps because I forgot to check the alignment of a few holes (this means I put a few panels on backwards because I was not paying attention) and had to disassemble a few steps back to reposition a few of the body parts about 3 or 4 times. That was my fault however. The only customization that needs to be made is a mount for your cutting tool. I have a dremel tool so fabricating something was easy enough. Even a quick fix however would be fine because once attached you can use the machine to make a better mount. I will say I had a great time just building this machine. I am already tempted to order another one just to build it. Maybe I can talk a few friends into buying them and letting me do the assembly. Everything was easy and well made and fit where it was suppose to fit. When you read the online instructions for assembly it says that you should take your time and it does not have to all be built in one day but once you start you just get into it and have such a good time that you really want to finish it all at once. This was a 0% frustration build and very fun.

You will still need to buy a power supply and driver card but they can be found cheap online. You will have to make your own interface cables for the driver to talk to the motors but it only takes about 10 min a cable (You will need 3) if you want to wrap it nice and make sure it is all insulated. This is the one area you don't want to be cheap on price or time about (I spent about an hour doing cables and about $10 for wires, tape and connectors at Radio Shack. Get the color variety pack. It helps to color code). If you cross a line you could fry out your board or your stepper motor so make sure everything is separated nicely and insulated well. Most importantly make sure you have a male/female Printer cable! I did the whole build, wires and all; and at 1:30am I was looking forward to a dry run with just a sharpie to check out the level of details that can be done and to make sure everything was working correctly after building the unit and getting all excited about running it when I realized I had no printer cable. Plus it was snowing so badly that everything was going to be closed the next day so I had to wait a few days to get one. These are all over EBay if you just type "CNC Cable" in the search so if you don't have one you can get one shipped for less then $10 if you look online. If you have any mom and pop computer shops nearby they may have one there if you look and odds are it will be free or only be a few dollars as the cables are not used much and just take up space. Everything went together really easily. Electronics as well.
Size: This is a desktop CNC Machine so it is small enough not to be in the way, about the size of a large desktop laser business printer or about 1 ½ times the size of a desktop printer/scanner/copier and 2 times as high; which is great if you do not have a lot of room. I currently have mine sitting on a rolling laptop table and it takes up about 60% of it. 100% with the card and power supply but that is because I have it mounted to a Plexiglass base as I am in the process of building a housing for the electronics) Do not let the size fool you however. The work area sounds small on paper but once it is built there is more working room then initially thought. There are many things that can be fabricated with a machine this size that would surprise you. If you check out Youtube there are some good postings of some of the basic things this machine can do as well as a great video of a detail engraving on an aluminum block. While Zen Toolworks appears to be a young company and this CNC machine is still a fairly new product, I expect to see a lot more of these videos soon as it is the least expensive machine you can buy and one of the best investments anyone can make for their shop. This desktop CNC Machine is just big enough to make almost anything you could want a small 3 axis CNC machine to make in the work area AND the worktable is raised enough so that a larger then 7x7 item could be fabricated and/or engraved in sections without the frame getting in the way. It is small enough to be out of the way if you have a small shop or even an apartment with limited working space.Level of Detail: The first thing I did once I got the machine built was to use a small metal bar and attached it as a mount with some screws to hold it in place and some zip ties for a pen so I could do a test run on a sheet of paper. I used Mach3 and jogged the unit manually to see how accurate it is. Jogging produced a good level of detail but the small amount of time that it takes to tap a button doesn't allow for a real test of the machines detail levels as you can not get really fine levels just manually jogging the machine. So the next thing I did was to use Mach3's Lazy Cam feature and just typed out my Fiancés name, picked a font and did a drag and drop. It took about 5 min to do the 8 letter name. I had the machine set for a fairly small font with the lettering outlined so it was a hollow letter which is why it took that long to make. The font size on paper would be similar to a #10 font size if you were to use a printer. Just using a cheap pen and only being held in place with zip ties I was able to produce an extremely accurate and very fine level of detail. No misses, skips or miss alignments. It doesn't sound like much but considering the small size and type of font once you see it done it is very impressive. To get an idea find a hollow text font and in size 10 print out a name. This machine did that with a pen and with a much thinner line going point by point without missing a beat. Let's say that after that I was very impressed. Not only was it perfectly drawn the round parts of the path where actually round and not just short lines. Next I found a...Read more›

Click Here to see more reviews about: Zen Toolworks CNC Carving Machine DIY Kit 7x7


NOT INCLUDED ' This is just the CNC machine with motors. You will need a 3 Axis Stepper Motor Driver to manage each motor, a spindle/cutter (a Dremel would work) and a DC power supply for the driver. You will also need a computer with a standard printer port and CNC software. ' You will also need a way to mount and secure the spindle/cutter tightly to the Z-axis plate on the machine. We offer a Spindle Kit complete with a mounting frame for this machine. We also offer a 3 Axis Stepper Motor Driver that we use with our CNC systems.

You can see some video demos of this machine in action. Just go to YouTube and search for "Zen Toolworks CNC"

You are looking at a DIY kit of a CNC carving machine. Now you can build your very own CNC carving machine to do relief carving, letter cutting, inlay and all other interesting features to enhance your woodworking, PCB or other projects.

The body of the machine is constructed with high density PVC boards. Steel guid rod, linear bearing and stainless steel lead screws are used to construct the moving parts. The anti-backlash brass nut design will virtually eliminate all backlashes. New Nema 17 motors(2 phases, 1.3A, 4 leads) for all three axis are also included. The install is very easy, if you have a bench vise and a power screw driver, that will really help. Install instruction CD is included in the package. Assembling the CNC is very fun and only takes around 3-4 hours to complete. You will be amazed by what can be achieved by this machine. Finally, you can build and own your very own CNC machine for a price that's within your budget!

When you purchase, you will be invited to join our member-only discussion forum. This is a good place to get support and learn from other CNC users and share your own knowledge.


Buy NowGet 13% OFF

Click here for more information about Zen Toolworks CNC Carving Machine DIY Kit 7x7

Read More...

Bosch PR20EVSK Colt Palm Grip 5.6 Amp 1-Horsepower Fixed-Base Variable-Speed Router with Edge Guide Review

Bosch PR20EVSK Colt Palm Grip 5.6 Amp 1-Horsepower Fixed-Base Variable-Speed Router with Edge Guide
Average Reviews:

(More customer reviews)
I already own three other "full size" routers so this little router is quite a pleasant surprise to use. It is light weight and very solid; hinge-mortising, edge-triming, and rounding-over are a breeze. I also bought the round subbase so that it can be used with my Porter-Cable templet guide set and it works out quite nicely. So why is only 3-stars? As mentioned by other reviewers, the "Shaft-Locking Button" does not hold and needs to be redesigned. It was the most frustrated thing that I ever dealed with; installing bit is no problem but removing bit was an entirely different story. The button just would not lock tight enough and kept slipping! After sore thumbs and bruised knuckles, I saw in the manual (page 7) suggesting to use a "thin" 10mm wrench as an alternative to the shaft locking button . Out of frustration I took one 10mm wrench from my inexpensive wrench set, grinded it a bit thinner so that it would fit on the flats of the spindle. Now I can easily install or remove bits using two wrenches. BOSCH either needs to redesign the shaft locking button or supply an additional $2.00 wrench!

Click Here to see more reviews about: Bosch PR20EVSK Colt Palm Grip 5.6 Amp 1-Horsepower Fixed-Base Variable-Speed Router with Edge Guide

The Bosch PR20EVSK Colt Variable Speed Router with Edge Guide is a versatile tool that's ideal for performing custom carpentry, trimming laminate flooring or deck planks, mortising hinges, dovetailing, and a host of other at-home and professional jobs. This router packs big power in a small, compact package for extended comfort and maximum accuracy.
Includes router, guide, case, base, collets, and shaft wrenches. View larger. Powerful Motor, Variable Speed, and Depth Adjustment for Precise ResultsThe PR20EVSK owes its robust performance to a 1.0-horsepower (the highest rating for small routers), 5.6-amp motor that spins at a variable speed of 16,000 to 35,000 RPM and has a soft-start that reduces startup torque. Additionally, depth adjustment is simple with the PR20EVSK: just align and lower the motor and then lock the router in position with the clamping level. Micro-fine adjustments are equally effortless thanks to the wheel on the back of the router's base.

To help you match the correct speed to the job, the included instruction manual features a chart showing the speed of each dial position, along with a list of the routing tasks that each setting may be used for.

User-Friendly Features for Flexibility, Comfort, and ReliabilityThis user-friendly tool offers simple, straightforward operation. First, the collect accepts standard 1/4-inch bits to give you job flexibility, with an impressive maximum diameter of 1-5/16 inch. For added convenience, a front spindle lock on the motor means easy, one-wrench bit changes, but a shaft wrench is also included for those who prefer to use two wrenches.

In addition, the speed dial is conveniently mounted on top of the tool body for easy access. An added bonus, the motor housing has a palm-shaped, rubber over-molded grip that allows for stable, one-handed operation. Finally, weighing about three pounds, the PR20EVSK offers a surprisingly rugged aluminum fixed base that's durable, solid, and reliable.

Constant Response Circuitry for Stable Motor SpeedThis model includes Bosch's "Constant Response" circuitry, which monitors and maintains speed under load for consistent performance and overload protection. Constant Response works by detecting tough loads and then increasing power to maintain the selected RPM. Working with stable speed lets you concentrate on controlling the router, so you'll always make clean, burn-free cuts.

Additionally, a quick-clamp system allows the motor to be easily adjusted and moved from base to base. For further convenience, an angled cord exit keeps the router's cord safely out of your work area.

The PR20EVSK comes with a one-year warranty.

What's in the BoxRouter, straight edge guide, carrying case, fixed base, 1/4-inch self-releasing collet, drop-forged collet, shaft wrenches, and instruction manual.




Buy NowGet 54% OFF

Click here for more information about Bosch PR20EVSK Colt Palm Grip 5.6 Amp 1-Horsepower Fixed-Base Variable-Speed Router with Edge Guide

Read More...

Milescraft 1298 3D-Pantograph Router Stencil Tracing Jig Review

Milescraft 1298 3D-Pantograph Router Stencil Tracing Jig
Average Reviews:

(More customer reviews)
This pantograph is far more versitile than using templates for sign making. Your imagination is the only limit to designs you can create. Constuction could be a bit more rugged but for the price it is a fine value.

Click Here to see more reviews about: Milescraft 1298 3D-Pantograph Router Stencil Tracing Jig

The 3D-Pantograph from Milescraft is a stencil tracing jig for routers that allows you to carve nearly anything you can imagine. Use the included templates and line drawings (yields carved letters and drawings from 3.2-inches to 4.8-inches), or trace anything that you can print with your computer. We find that childrens coloring books provide a great source of ideas and line drawings. Universal design fits ANY router with a 6-inch or smaller base. Some assembly required. For the advanced user, this product is also capable of routing/tracing 3 dimensional carvings and designs.

Buy NowGet 12% OFF

Click here for more information about Milescraft 1298 3D-Pantograph Router Stencil Tracing Jig

Read More...

10 pc. Mini Router Bits Set (For Dremel Tools) Review

10 pc. Mini Router Bits Set (For Dremel Tools)
Average Reviews:

(More customer reviews)
These are NOT high-end router bits. They are not designed for high end routing work where cabinetry level interior carpentry or high-end musical instrument measurements are demanded. HOWEVER; they CAN be made to work in such fine areas with things like a decent Cut-Out tool that they are worth their weight in time.... If you need a Router for large scale routing: get a Router. but if you need a routed channel or things of a nature that would be hand-fit anyway; these are just the ticket.
An example would be making a replica Katana (sword) sheath. The two elements of wood would require hand-fitting in any case; but the small routing would be a serious chore with a larger router. A Cut-Out tool with small sized router bits would be perfect (& they are). Other examples are rifle stock fittings, desk drawer repair, tongue and groove repair, or small scale routing in a hard to reach unmovable place or object.
I cannot imagine why high-end manufacturers have not made these. However, I have not seen them at a great many woodworking stores. They are NOT junk. But they are not high-end German made quality router bits. I suggest Cut-Out tools like a DeWalt because of the strength of the motor. The DeWalt Cut-Out machine has a 5 amp motor, the Porter-Cable (if you can find them) has a 5.6 amp motor. You need a machine with some real drive to get clean cuts when routing. When using Fine, small routing bits, that extra strength will get a finer cut.
However unlike a Plunger-Router, you need to set up your routing pathway very well and even make allowances for the lack of a Plunger start. You ARE not using a Router; you are using router bits. If fore-thought is placed into the activity; these tiny bits can really be useful. One day Freud or some German tool company will make these and all the items need to do micro routing. but until then these very inexpensive items will fill a void.
NOTE: they will get dull in real hardwood routing over time but they MAY be sharpenable. This is NOT high-end stuff; it simply fills a void. I do not see them dulling on softer woods.
Additionally, you are going to have to get very close to the work. Eye protection will need to be different than with a true router. You'll need something beside a full face shield and it will need to stay clean & fog free.

Click Here to see more reviews about: 10 pc. Mini Router Bits Set (For Dremel Tools)

10 Mini Router Bits for Carpentry. This is a new set of 10 mini router bits. Great for carpentry. These bits are made of high speed steel and are titanium coated. They can be used with a Dremel tool. Each has a 1/8" (3 mm) shank. We work hard to update our descriptions and pictures of our merchandise. As part of a process of ongoing innovation by our suppliers, newer versions of the item shown may be shipped before we are able to complete an update. As a result there may be a slight variation in color and design.

Buy Now

Click here for more information about 10 pc. Mini Router Bits Set (For Dremel Tools)

Read More...